Complete Solutions in Forging, Machining & Industrial Supplies
Raw Material Yard
Our Raw Material Yard, with a capacity of 400 tons, is the backbone of our production process. It is designed to ensure uninterrupted material availability for forging and machining operations. Every material received undergoes 100% spark testing to verify its grade and quality. To maintain traceability and easy identification, we follow full-length colour coding on all raw material stocks.
Complete Solutions in Forging, Machining & Industrial Supplies
In-house Die Shop
Our In House die manufacturing facility can reduce development lead time as well as economic cost. We provide all-round services for forging solutions under one roof. To achieve precision in the Die Manufacturing, our highly experienced engineering experts team frame, continuously monitor and evaluate the whole die manufacturing process in the following sequence:
- Assessment of the requirements (Drawing, Temperature-Stress-Strain required)
- Design the forging die (Calculation of the metal billet volume, Selection of parting line, Choosing the material for die manufacturing)
- Manufacture the forging die (Close evaluation of VMC, Die Shaping, Milling and Heavy Lathe machining)
- Inspection of the forged die (Testing of die)
Complete Solutions in Forging, Machining & Industrial Supplies
Forging Shop
Forging is one of the more pivotal metalworking processes in the metal manufacturing industry. This is a technique in which metal alloys are formed and shaped by heating and beating. Today, modern forging requires finest skill and production capabilities and custom forging helps to increase efficiency. At Creative Forge Private Limited, we do Hot Forgings, Cold Forgings, Carbon Steel Forgings, Alloy Steel Forgings and Special Steel Forgings. We cater to the forging requirements of various industries like Agriculture, Automobile, Hardware & Construction, Hydraulic Cylinder Parts, Petrochemical and Power Transmission Lines and to other industries as well. Our unit is well-equipped with Belt Drop Hammer, Die Shop, Latest Heat Treatment Plant, Machining Facilities, Laboratory, Quality Control & Testing Facilities managed by well qualified and experienced workforce.
Complete Solutions in Forging, Machining & Industrial Supplies
Heat Treatment Shop
Forging is one of the more pivotal metalworking processes in the metal manufacturing industry. This is a technique in which metal alloys are formed and shaped by heating and beating. Today, modern forging requires finest skill and production capabilities and custom forging helps to increase efficiency. At Creative Forge Private Limited, we do Hot Forgings, Cold Forgings, Carbon Steel Forgings, Alloy Steel Forgings and Special Steel Forgings. We cater to the forging requirements of various industries like Agriculture, Automobile, Hardware & Construction, Hydraulic Cylinder Parts, Petrochemical and Power Transmission Lines and to other industries as well. Our unit is well-equipped with Belt Drop Hammer, Die Shop, Latest Heat Treatment Plant, Machining Facilities, Laboratory, Quality Control & Testing Facilities managed by well qualified and experienced workforce.
Heating beyond the critical temperature
Our team of experts accurately calculates the critical temperature value of the metal or alloy and applies controlled heating techniques to elevate the temperature beyond that threshold. This carefully planned process induces desirable changes in the microstructure of the metal, leading to enhanced metallic characteristics and properties.
Holding the metal at the heating temperature
Our team of experts meticulously control the heating process by holding the metal at a specific temperature to ensure a uniform microstructure throughout the entire metal or alloy. This decisive step is achieved using specialized heating furnaces that are specifically designed to maintain a stable and precise temperature environment.
Complete Solutions in Forging, Machining & Industrial Supplies
Shot Blasting
Shot Blasting offers several advantages compared to traditional surface cleaning methods. It is a highly efficient and automated process, ensuring consistent and uniform cleaning across all the forgings. At Creative Forge Private Limited, we have implemented one of the most effective surface cleaning techniques, Shot Blasting, to enhance the finish of our forgings, guaranteeing their readiness for machining.
The shot blasting process typically involves the following steps:
- Preparation
- Loading
- Abrasive Selection
- Shot Blasting Machine Setup
- Blasting
- Shot Recovery
- Surface Inspection
- Unloading
- Post-Treatment
By following these stepwise procedures, shot blasting effectively cleans and prepares forgings for subsequent machining operations.
Complete Solutions in Forging, Machining & Industrial Supplies
CNC/VMC Machine Shop
Our CNC/VMC Machine Shop is the backbone of our precision manufacturing capabilities, equipped with the latest technology and a wide range of high-performance machines. With over 20 CNC Turning Machines (Ace, LMW) and state-of-the-art VMC machines including Hass and ACE with auto pallet changers, we are able to manufacture complex and high-accuracy components with exceptional efficiency. Each machine is designed to handle critical tolerances, intricate geometries, and high-volume production requirements, ensuring reliable solutions for automotive, industrial, and engineering sectors.The facility is integrated with a centralised conveyor system for scrap removal and cutting oil circulation, enabling a clean, organized, and efficient shop floor environment.
Complete Solutions in Forging, Machining & Industrial Supplies
Cutting Shop
Our Cutting Shop is equipped with advanced machinery designed to handle raw materials with maximum efficiency and accuracy. The shop houses 8 Automated Bandsaw Machines (Dipkala Engineering Works) and 2 Circular Saw Machines (ITL), ensuring precise cutting of billets and bars of different sizes. With automated operations, we achieve consistent accuracy, reduced wastage, and faster production cycles. The facility is supported by a 5 Ton Overhead Crane (Top Crane) for easy handling and movement of heavy raw materials, ensuring safety and efficiency in operations. Each material undergoes 100% spark testing and full-length colour coding before cutting, which guarantees the traceability and quality of input material.
Complete Solutions in Forging, Machining & Industrial Supplies
Inspection & Testing Laboratory
Our Inspection & Testing Laboratory is the backbone of our quality assurance system, ensuring that every forged and machined component meets the highest industry standards. Equipped with advanced instruments and a dedicated team of quality engineers, the laboratory carries out rigorous checks at every stage of production. From raw material inspection with 100% spark testing to dimensional accuracy and metallurgical analysis, each process is monitored with precision. Full-length colour coding and traceability are maintained to guarantee reliability and consistency across all batches.
Complete Solutions in Forging, Machining & Industrial Supplies
Packing
Packing plays a crucial role in ensuring the safe handling and delivery of forged and machined components. At our facility, we follow international packing standards to protect products from damage during storage, transit, and handling. Every component is cleaned, inspected, and packed with utmost care to maintain its quality and finish. We use durable materials such as wooden crates, corrugated boxes, bubble wraps, and protective coatings to prevent rust, scratches, or mechanical damage.For export consignments, we adopt fumigated wooden packaging and weatherproof wrapping to withstand long-distance shipping and climatic variations.